Budimpeks F  
EQUIPMENT FOR SANDWICH PANEL PRODUCTION Russian
 
 
Steel forming line for covers of segment gates
1. EQUIPMENT SPECIFICATION
Main equipment
# Title Model Quantity Weight,
kg
HWD, mm Price, EUR
1

De-coiling barrel (knee-type) with releaser and actuator (weight of steel up to 3t, width - 350..750mm, inner diameter - 600mm, outer diameter - 1500mm).

RBK-3-60.08
1
950
1550х1600х1450
*
2
Directing device with speed detector, protective film covering, across cutting. SN-1.2-02
1
320
2000х1650х1200
 
3
Steel forming machine PR-75U.10k/08
1
2100
3200х1850х1350
 
4

Mechanical guillotine

NP-750/08
1
150
420х1650х780
 
5

Block of main steel forming rolls for main profile of covers  - Type 3 («Goffer»),  with variable grooves pitch.  

 
1
320
900х450х300
 
6
Hydraulic two-pass press (with clipping).  
1
2500
1000х1200х1500
 
 
Total: ***  

Optional equipment
(could be made by the custormer by our documentation)
# Title Model Quantity Weight,
kg
HWD, mm Price, EUR
7
Receiving table (length 1,5 m)  
3
 
-

Notice: real prices can differ from abovementioned. Please, write us to get an actual information.



2. EQUIPMENT DESCRIPTION

линия профилирования обкладок сегментных ворот

De-coiling device RBK-3-60.08  with actuator and speed control from central control unit. Designed for rolled steel de-coiling weight 3t (N=2.2kW). Inner diameter of rolled steel – 500..680mm. Maximal outer diameter of rolled steel – 1350mm. Maximal width of rolled steel – 750mm.

1. Rolled steel.
2. Support roller.
3. Tracking device with detector of belt sag.

Directing device (guiding device) SN-1.2-02 with device for protective film coverage and device for across cutting.

4. De-coiling device (for protective cover).
5. Device for input of steel film and protective film covering
6. Directing table with directing planks
7. Manual roller-type across cutter

Hydraulic two-pass press (with clipping) with die tooling and with system for cross adjusting for different width of strip. Designed for door panel (slat) forming. The press is controlled from the central control unit.

8. Punch. 

9. Steel forming machine – designed for manufacturing of steel covers of sandwich panels. Equipped with actuator (electrical actuator with reduction gear, N = 4,0 kW ), central control unit. All the rolls of steel forming machine are driving by tooth gear. Number of mills – 10. Profiling rolls could be changed easily. Width of steel – 350..650mm (time of readjustment – 15minutes).

10. Central control unit – is installed on steel forming machine. There are 2 programs: steel forming with and without door panel. The programs are adjustable depending on the type and the size of the gate panel.

11. Mechanical guillotine NP-0,6/08  - designed for across cutting of formed steel covers.  Cutting accuracy – 1mm. Cover width is limited only by the length of receiving table. 2 sets of knives for the guillotine is provided (for width cover 575 and 475 mm). There is a detector for prevention of cutting when the steel goes.

12. Receiving table for finished covers could be made by a customer with the help of supplied documentation.

Scheme of hydraulic press of door panel.

схема гидравлического пресса для тиснения филенки


3. TECHNICAL CHARACTERISTICS OF THE EQUIPMENT LINE.

  • Length - 21m
  • Width - 1,2m
  • Height (maximal) - 1,65m
  • Thickness of steel - 0,5-0,6mm
  • Width of steel - 450mm, 565mm amd 675mm
  • Width of finished covers - 385mm, 500mm and 610mm
  • Length of finished covers (maximal) - 12m
  • Steel forming type - "Grooves -100"
  • Side lock type - "Segment" (one type)
  • Power consumption of steel forming machine - 4kWt
  • Steel forming speed (nominal) - 6m/min.
  • Steel forming speed (maximal) - 12m/min.

5. STEEL FORMING MACHINES FOR PRODUCTION OF ELEMENTS OF SEGMENT GATES.

We can design and produce steel forming machines for production of elements of segment gates. Below you can find profiles of mentioned elements. For more information about profiling machines please contact us.