Budimpeks F  
EQUIPMENT FOR SANDWICH PANEL PRODUCTION Russian
 
 
CATALOGUE OF EQUIPMENT
EQUIPMENT FOR SANDWICH PANELS PRODUCTION
  1. Equipment set #1 - minimal, compact and the cheapest variant
  2. Equipment set #2 - average level of mechanization
  3. Equipment set #3 - mechanized equipment set with thermo-press
  4. Equipment set #4 - highly mechanized equipment set with two steel forming lines and one thermo-press
  5. Automatic production line - maximal productivity and automation of production


EQUIPMENT FOR PVC SANDWICH PANELS PRODUCTION

Equipment set for production of PVC sandwich panels (several variants of configuration)



EQUIPMENT FOR OSB SANDWICH PANELS PRODUCTION

 


EQUIPMENT FOR "LIBERTA-TYPE" FACADE CASSETTES PRODUCTION

3 equipment sets for produciton of facade cassettes "Liberta"-type - 3 equipment sets for manual-type production of different facade cassettes: K-100, K-200, K-100+K200



EQUIPMENT FOR SEGMENT GATES PRODUCTION

Steel forming line for serment gate panels production



EQUIPMENT FOR PRODUCTION OF ANY TYPE OF STEEL SHAPES

Universal high-performance steel forming machine for production of any type of profile

Automatic line for production of profile type "KNAUF"

Equipment set for production of profiled steel sheeting С8 и С10

 


THE COMPLETE LIST OF 'BUDIMPEKS F' EQUIPMENT:

N Title Model Comments

Equipment for production of building sandwich panels
  De-coiling barrels    
1. De-coiling barrel without actuator (weight of steel roll - up to 4t) RBR-21.05 For equipment set #1. The barrel has expanding device.
2. De-coiling barrel without actuator, with changeable roll (weight of steel roll - up to 5t) RBK-20.02 Developed in 2002. More functional and easy in use and and service. Equiped with releaser.
3. De-coiling barrel without actuator, with changeable roll (weight of steel roll - up to 7t) RBK-7-60.03 Equiped with releaser.
4. De-coiling barrel with actuator, with changeable roll (weight of steel roll - up to 7t) RBK-19.98

Developed in 1998. Old version. Without releaser.

5.

De-coiling cantilevered barrel, with changeable roll, with expanding device (weight of steel roll - up to 8t)

   
6. De-coiling barrel, with expanding device (weight of steel roll - up to 10t)    
7.

De-coiling barrel, with changeable roll and with actuator (weight of steel roll - up to 3t, width of roll 350-750mm))

RBK-700.08 Used in production of segment gates.
8. De-coiling barrel (duble-side) with reel brake without actuator RBK-2R/350/09 Used in automatic line for production of profiles "KNAUF" type
9. De-coiling barrel (with actuator, changeable spin and with trolley) RBK-20.07/09 Steel barrel weight - up to 7t.
  Guiding devices (for steel film)    
1. Guiding device with tracker, cutting-to-length device (across cutting, roller-type), and rolling-on device for protective film covering SN-1.2-2

Fully functional device for equipment sets #2,3,4. Length - 2,0 m

2. Guiding device with tracker, cutting-to-length (across cutting) device (roller-type), and rolling-on device for protective film covering SN-0.6-2

Simplified device for equipment set #1. Length 0,6 m

3.

Guiding device with tracker, cutting-to-length (across cutting) device (roller-type), length cutting device and rolling-on device for protective film covering

SN-1.2-5-02 For equipment sets #2,3 and for strips preparation for siding elements manufacturing
  Steel forming machines    
1. Steel forming machine for equipment set #1 for 2 types of side-locks (wall and roof, type 10), main profile type is "Linear-80" PR-100.4-02  
2. Steel forming with automatic control for 2 types of side-locks (wall and roof, type 10). Main profile is "Linear-80" (R=80mm) PR-125.10/05 Wall and roof panels, side-lock is type-10, main profile is "Linear" R=80 (pitch between grooves = 80 mm)
3.

Steel forming with 9 mill stands with automatic control for 2 types of side-locks: wall and roof type-5 (Z-lock). Steel forming- "Linear-80"

PR-125-9/0.5/06

Option: adjustment of support for different width of steel 1170-1250mm.

4.

Steel forming with automatic control for roof panels with 5 waves ("Ventall" type) for 1 type of side-lock (roof side-lock, Z-type. Steel forming - "Linear-80".

PR-125.12/06  
5.

Steel forming with 10 mill stands, with automatic control for 1 type of side-lock for PPU, with changeable width of steel (painted steel, width 350-650mm, thickness 0,45-0,55mm)

PR-5U.10k/08

For steel forming of panel covering for segment gates. Rolls are changeable (for another type of side-lock). Installation provision of 2 additional blocks of main rolls.

6. Double steel forming machine (8 mills) PR-2R-8/09 Used in automatic line for production of profiles "KNAUF" type
7. Steel forming machine with automatic control unit PR-45.12/09
  Uncoiling devices    
  Uncoiling device ZB-40-01 For uncoiling of technological waste product 40mm in width. Installed on steel forming machine.
  Guillotines (cutters)    
1. Manual guillotine with profile knives (set of knives for roof and wall panel covers) NP-1250/2 For side-lock type 2
2. Manual guillotine with profile knives (set of knives for roof and wall panel covers) NP-1250/3 For side-lock type 3
3. Manual guillotine with profile knives NP-1250/05 For side-lock type 10
4. Manual guillotine with profile knives NP-1160/06 For side-lock Z-type
5.

Mechanical guillotine with profile knives for 1 type of side-lock (type 3) with set of knives for roof and wall panel covers

NP-750/08

For narrow covers of panels for segment gates
6.

Mechanical guillotine with profile knives for covers "Ventall"-type with 5 waves

NP-1160/06 Installed of steel forming machine PR-125.12/06
7. Automatic guillotine NGR-350/09 Used in automatic line for production of profiles "KNAUF" type
8. Mechanical guillotine with profile knives for sandwish panel steel covers type 'Ventall' with 5 steel waves NP-1100/09 Cutting accuracy - 1mm.
  Press    
1.

Screw press. Length - 6m (2 sections by 3 m)

PSP-1000/6 For equipment set #1
2.

Screw press. Length - 12m (4 sections by 3 m)

PSP-1200/12 For equipment set #2
3. Automatic thermo-press roller-type, length 13m, panel max. length - 12m PTR-1200/03

For equipment set #3,4. For wall and roof panels.

4.

Automatic thermo-press roller-type, length 7m, panel max. length - 12m

РТR-07.02/07

For equipment set #3. Recommended panel length - 6m. In reversible mode it is possible to press panels 12m in length. For wall and roof panels.

5.

Hydraulic two-way press with blank holder and punch for door panel (slat) with cross motion for changeable width of panel cover.

  For narrow panel cover of segment gates.
6. Manual screw press PSP-1500/03 Included in equipment set for PVC sandwich panels production. Panel size: 3000x1500mm

  Devices for carrying and reversing of panel covers    
1. Devices for carrying and reversing of panel covers (telpher) RT-7.12/05 Used in equipment set #3
2. Mechanical devices reversing of panel covers   Used in equipment set #4
  Mineral wool cutting devices    
1.

Universal table for manual cutting out of grooves in polystyrene foam and mineral wool (for inserting into roof panels)

SRW-12.01  
2. Mineral wool cutting device fretsaw-type with out automatic delivery (cutting info lamels) SCWR-1.2/03  
3.

Mineral wool cutting device fretsaw-type with automatic delivery (cutting info lamels)

SCWR-AT/1.2/03  
  Gluing machines (devices)    
1. Automatic gluing machine (panel length - up to 12m) SNK-12.0/02 For equipment set #3,4. Maximal panel cover length - 12m.
2. Automatic gluing machine SNK-6.0/02 For equipment set #3. Maximal panel cover length - 6m.
3. Glieing device (with simple control unit, length 3m, for 1 panel 3000x1500mm) SNK-1500.3/04 Included in equipment set for PVC sandwich panel production
  Packing machines (devices)    
1. Device for sandwich-panel packing UPK-1500/06 Used for packing of several sandwich panels in packet for transportation
2. Device for sandwich-panel packing UPK-1500/1,5/06 Used for packing of several sandwich panels in packet for transportation
  Other equipment    
1. Steel roller conveyer 13m length without actuator RT-1.2/13/02 Installed after thermo-press in equipment sets #3,4
2.

Additional steel forming blocks for several types of steel forming: mini-grooves, strip, micro-forming

  For steel forming machines in equipment sets #2,3,4.
3. Storage stand for set of changeable rolls SR-07-01  
4. Storage stand for detectors of steel film position SCZ-800

Installed after de-coiling barrel

5. Delivery board (board for manual gluing) STK-200.02 Board 1.5m in length. Installed after steel forming machine.
6. Special platform for sandwich panels packing PU-6.0-99  
7. Spacer (100 items) DP, DS

For panel pressing in screw press. DP - for roof panels, DS - for wall panels.

8. Mini-laboratory (mini-press) MP-30.02  

Equipment for production of facade cassettes (Type 'Liberta')

1.

Manual bender

SF-10

Steel rough workpiece length - up to 1000mm, thickness - up to 1.25mm

2.

Manual bender

SF-12

Steel rough workpiece length - up to 1200mm, thickness - up to 1.25mm

3.

Automatic bender

SF-12A

Steel rough workpiece length - up to 1200mm, thickness - up to 1.25mm

4.

Manual bender

SF-15

Steel rough workpiece length - up to 1500mm, thickness - up to 1.25mm

5.

Automatic bender

SF-15A

Steel rough workpiece length - up to 1500mm, thickness - up to 1.25mm

6.

Manual bender

SF-20

Steel rough workpiece length - up to 2000mm, thickness - up to 1.25mm. Clip - lever-type with blocking. Bender actuator - manual. Bending corner definition - manual, from digital dial. Accuracy - 1°.

7.

Automatic bender

SF-20A

Steel rough workpiece length - up to 1500mm, thickness - up to 1.25mm. Automatic bending.

8.

Punching press tool, corner-type (К-100)

ES – 100/3,0

For steel 3mm in thickness. For punching of cutouts in corner cassettes К-100.

9.

Perforating die (К-100)

DK-1/1.2/03,

For steel up to 1.25mm in thickness. For manufacturing facade cassettes K-100 type.

10.

Perforating die (К-200)

DK-2/1.2/03

For steel up to 1.25mm in thickness. For punching of bean-type outlets in K-200 cassettes

11.

Punching die (К-100)

WK-1/1.2/03

For 1,25mm steel. For K-100 facade cassettes manufacturing

12.

Punching die (К-100)

WK-2/1.2/03

For 1,25mm steel. For K-200 facade cassettes manufacturing

13.

Punching die (universal)

WK-1.25/09

For K-100 & K-200 facade cassettes manufacturing using changeable insets for K-100 and K-200 types. For K-200 only one die is required. For K-100 an additional die "ES – 100/3,0" is required.

14.

Inset for WK-1.25/09 for facade cassettes К-100

K-1/1.25/09

With this inset it is possible to make an outlet and a corner of K-100 for one time (all corners of K-100 are equal)

15.

Inset for WK-1.25/09 for upper-lock of facade cassettes К-200

GK-2/1.25/09

For notching of upper corner of K-200 cassette

16.

Inset for WK-1.25/09 for lower-lock of facade cassettes К-200

DK-2/1.25/09

For notching of lower corner of K-200 cassette

17.

Inset for WK-1.25/09 for corner facade cassettes К-200

K-2/1.25/09

For notching of K-200 corner cassette

18.

Manual guillotine.

SL 20

Steel thickness - up to 2mm, length - up to 2000mm

19.

Automatic guillotine. Steel thickness - 2mm.

SL 20A

Steel thickness - up to 2mm, length - up to 2000mm


Equipment for production of PVC-sandwich-panels
1. Device for edge cutting of PVC-panels UC-80/3.0/2007

Modifications: with band-saw; with circ saw.

2. Screw press for PVC-panels (3000х1500mm) PSP-1500/03 Upper plate is sectional (2 parts with handles)
3.

Glueing device with simple control unit. Roller bed length - 6m. With rolls for preliminary pressing.

SNK-1500.6/04

For glueing of 2 panels (3000х1500mm each). Modifications: with simple control unit; with advanced control unit.

4. Glueing device with simple control unit. Roller bed length - 3m. With rolls for preliminary pressing. SNK-1500.3/04

For glueing of 1 panel (3000х1500mm). Modifications: with simple control unit; with advanced control unit.

5.

Foam plastic cutting machine with band-saw (from cubic to plates) with automatic delivery

SCWP/600-06

Foam plastic width - up to 600mm. Number of plates for 1 frame pass - 1 item. Thickness of final plates - 0-250mm.

6. Automatic roller-type thermo-press. Width - 4m, maximal length of panels - 3m. PTR-1500.4/05

Benders
1.

Manual side-bender.

MB-1500 (2000,3000)L

For bending of canal and Z,U,L-types of profil. Rough workpiece length: 1500, 2000, 3000, thickness 1.5, 1.25, 1.0mm.
L-low upper beam. Maximal bending engle - 135°.

2. Manual side-bender. MB-1500 (2000,3000)H

For high and narrow profiles. Rough workpiece length: 1500, 2000, 3000, thickness 1.5, 1.25, 1.0mm.
H-high upper beam. Maximal bending engle - 95 °.

3. Manual side-bender. MB-1500 (2000,3000)S For bending of sides and profiles of panels. Rough workpiece length: 1500, 2000, 3000, thickness 1.5, 1.25, 1.0mm. S-high upper beam with segment knives. Maximal bending engle - 95 °.
4. Side-bender for roof works. ZKL 2000

For low-accuracy roof works. Rough workpiece length - 2000mm, thickness - 0.8mm. Maximal bending engle - 135°.

5. Manual bender for siding elements. ZGR-3000 Rough workpiece length - up to 3000mm
Steel thichness - up to 0,55mm
Bending engle - 0-135°.
Minibal gap between knives - 45mm